Underground ferrous metal pipelines, essential for transporting water, gas, and oil, are highly susceptible to electrochemical corrosion due to interactions with soil, air, and moisture. This degradation impairs the safe and reliable operation of these infrastructure assets, and costs the global economy an estimated US$2.5 trillion annually. Therefore, it is crucial to Accurately accurately predicting corrosion rates is crucial for maintaining pipeline integrity.
To address this challenge, we developed a sophisticated 3-D numerical model using COMSOL Multiphysics. This model couples key processes such as moisture movement, oxygen transport, and electrochemical reactions to predict corrosion effectively in underground pipelines. The study involved simulations of various backfill configurations and trench geome-tries to explore how the influence of these factors influence on corrosion mitigation.
The findings indicate that specific backfill configurations, when combined with appropriate trench designs, can significantly reduce corrosive interactions at the metal-soil interface. These results highlight the importance of backfill materials in improving pipeline durability and suggest new standards for pipeline construction and maintenance.
Details
Title
Advanced 3-D modelling for corrosion prediction in underground pipelines
Creators
Liuxin Chen - Monash University
Thisara Bandara - Monash University
Sebastian Thomas - Monash University
Guoyang Fu - Southern Cross University
Ravin Deo - Monash University
Rukshan Azoor - BECA
Jayantha Kodikara - Monash University
Publication Details
Life-Cycle Performance of Structures and Infrastructure Systems in Diverse Environments, pp.642-649
Conference
Ninth International Symposium on Life-Cycle Civil Engineering (IALCCE 2025), 9th (Melbourne, Australia, 15/07/2025–19/07/2025)